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How to ensure the safety and hygiene of Plastic Pipes in the scenario of transporting drinking water?

In the scenario of transporting drinking water, it is crucial to ensure the safety and hygiene of Plastic Pipes. This is directly related to the safety of water quality, public health and the long-term reliability of the pipeline system. The following is a detailed analysis and solution:

1. Material selection and safety
(1) Food-grade materials
Raw materials that meet international standards
Use food-grade plastic materials that meet drinking water transportation standards (such as PVC-U, PE, PPR or HDPE). These materials must pass strict toxicity tests to ensure that no harmful substances (such as heavy metals, plasticizers or volatile organic compounds) are released. For example:
NSF/ANSI 61 standard: specifies the safety of materials in contact with drinking water.
WRAS certification: UK Water Regulations Advisory Program, ensuring that materials do not pollute water quality.
Non-toxic additives
Additives such as stabilizers, antioxidants and pigments used in the production process must also meet drinking water safety standards. For example, avoid using stabilizers containing lead or cadmium and use calcium zinc stabilizers or other environmentally friendly alternatives instead.
(2) Corrosion resistance and chemical stability
Plastic pipes should have excellent corrosion resistance to prevent pollutants from seeping into the water due to pipe aging or chemical reactions. For example, HDPE pipes are widely used in drinking water delivery systems due to their chemical inertness and corrosion resistance.
2. Production process and quality control
(1) Clean production environment
During the production process, ensure the cleanliness of the workshop and equipment to avoid pollutants (such as dust, oil or metal particles) from mixing into the pipe material.
(2) Strict quality inspection
Raw material inspection
Analyze the composition of the raw materials to ensure that they do not contain any harmful substances.
Finished product inspection
After production is completed, the plastic pipe is subjected to a series of tests, including:
Dissolution test: evaluate whether the pipe material releases harmful substances at different temperatures and pressures.
Microbial inspection: ensure that the inner wall of the pipe does not breed bacteria or algae.
Mechanical property inspection: test the pressure resistance, impact resistance and durability of the pipe to ensure its reliability in long-term use.
3. Inner wall design and hygienic optimization
(1) Smooth inner wall
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Design a smooth inner wall of the pipe to reduce water flow resistance and prevent impurities or microorganisms from attaching. For example, HDPE and PPR pipes are widely used in drinking water systems because their inner walls are smooth and not easy to scale.
(2) Antibacterial coating
Adding an antibacterial coating (such as silver ion coating or nano antibacterial material) to the inner wall of the pipe can effectively inhibit the growth of bacteria, fungi and other microorganisms, further improving hygiene.
(3) Anti-permeability design
Ensure that the pipe has good anti-permeability performance to prevent external pollutants (such as chemicals in the soil or groundwater) from penetrating into the pipe. For example, a multi-layer structure design (such as a barrier layer as the inner layer) can significantly enhance the anti-permeability ability.
4. Installation and maintenance
(1) Standardized installation process
Connection method
Select a connection method suitable for the drinking water system (such as hot melt connection, electric fusion connection or mechanical seal connection) and ensure the sealing and hygiene of the connection part. For example, hot melt connection can avoid the use of glue or adhesives, thereby reducing the risk of chemical contamination.
Clean construction
During the pipeline installation process, keep the construction site clean to prevent mud or other contaminants from entering the pipeline.
(2) Regular maintenance
Clean and inspect the pipeline system regularly to ensure that its inner wall is clean and unobstructed. For example, sediment that may have accumulated can be removed by flushing or using a special cleaning agent.
5. Regulations and certifications
(1) International certification
Ensure that plastic pipe products comply with relevant international certifications and standards, such as:
NSF/ANSI 61: Health effects standard for drinking water system components.
DVGW (German Gas and Water Association) certification: Ensure that pipe materials do not pollute water quality.
ISO 1452: Design and testing standards for plastic pipe systems.
(2) National and local regulations
Different countries and regions may have different drinking water safety regulations. For example, in China, plastic pipes need to comply with the requirements of the "Sanitary Safety Evaluation Specification for Drinking Water Transmission and Distribution Equipment and Protective Materials" (GB/T 17219). 6. Technological innovation and future development
(1) Intelligent monitoring technology
Integrate sensors in plastic pipes to monitor water quality parameters (such as pH, turbidity, residual chlorine concentration) and pressure and flow changes inside the pipes in real time, and detect potential problems in a timely manner.
(2) Sustainable materials
Develop plastic pipes based on renewable resources or recyclable materials to reduce environmental impact. For example, use bio-based polyethylene (Bio-PE) or degradable plastics.
(3) Multifunctional coatings
Develop new functional coatings, such as photocatalytic coatings that can decompose organic pollutants, to further improve the hygienic performance of pipes.
To ensure the safety and sanitation of Plastic Pipes in the scenario of transporting drinking water, it is necessary to comprehensively consider multiple aspects such as material selection, production process, inner wall design, installation and maintenance, regulatory certification and technological development. Through scientific design and advanced technical means, a safe and reliable drinking water delivery system can be created.